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Research & Developement
MARC INGEGNO Company is certifying with EASA for Part 21 with the aim to design and produce wheels and braking system for plane with mass over than 600 Kg, for the Sport Pilot category (general aviation)
The Certification procedure include the realization of test beds accoding to the technical standards for wheels and braking system EASA ETSO C26c, that works in support in the research and development steps for new products.
MARC INGEGNO has been eqipped with many mesouring instruments (digital manometers, durometers etc…) normally employed in analisys and test phases.

We use the best software for design
Our Technical department use the software listed below for the engineering and desing new products:



Test bench for wheel-brake assemblies
Test bench fully designed and manufactured by MARC INGEGNO to perform all the tests required under the technical standard ETSO C26c, i.e.:
- Dynamic torque test - par. 4.2) a)
- Braking system structural torque test - par. 4.2) b)
- Caliper’s overpressure test - par. 4.2) c)
- Cyclical endurance test at maximum nominal pressure - par. 4.2) d)
- Roll on and endurance rim test at maximum radial load - par. 4.1)a)
- Braking system characterization
- Caliper’s deformation analysis at maximum pressure
- Brake pads and disc run-in and coupling
- Brake facing characterization
Video
By evaluating the characteristics of the individual aircraft we can demonstrate the adequacy of the braking system and provide an ad hoc design optimizing the overall weight of the system.
The featured test bench has been developed within MARC INGEGNOo’s works, with the aim of proving the compliance of our rims and braking systems to the Part 21 ETSO requirements, notably those of section C26c.
As part of our technical expertise, it is versatile and adjustable to any future requirements, MARC INGEGNO being the project and software owner and developer.
hrough a configurable torque variator, the energy required by the test – up to max. 0,81MJ per braking wheel – is stored by a 1.4-ton flywheel, which is then properly coupled to the brake disc subject to testing. Similarity to real conditions is thus ensured, as regards the energy amount to be braked and the disc speed. The hydraulic pressure digital control at the caliper sets out the braking process while load cells record the brake torque. The system yields then all digital data, including the disc temperature at both the braking starting point and braking end, braking time, deceleration data, max. torque, compliance to ETSO, etc., along with the relevant charts.
Our test bench allows for the pressure caliper’s work detailed analysis, for the detection and evaluation of any potential failure.
The bench is also prepared for the rim endurance tests, providing for alarm adjustment in case of unsuccessful testing. Cyclical testing can also be carried out, along with static as well as braking tests at a continuous temperature or continuous torque – par. 4.1) b); par. 4.1) c).
All our braking systems are accurately characterized during design and engineering, and steadiness of their performance level regularly checked.